Fabricating for a function part 2 (Journal entry 10)

For this assignment, I modeled my coin organizer idea that I described in my fabricating for a function part 1 journal entry. I think my model came out very well and I learned a lot from the process of constructing this model. The first thing I did was research the sizes in millimeters for the 4 coins. I found that the penny was 19.05mm, the dime was 17.91mm, the nickel was 21.21mm, and the quarter was 24.26mm in diameter. Because I wanted the casing to be strong enough to support the coins, I knew I wanted to make the walls 2mm thick. So I made a sketch including 4 circles which were all 3mm larger than their respective coins.

Top left: Quarter, Top right: Dime, Bottom left: Penny, Bottom right: Nickel

The only difficult part in creating this sketch was positioning the circles to be touching each other, but not overlapping. To make this happen, I had to zoom in pretty far in order to fine-tune the position of each circle. Another issue I ran into was that I wanted to create a break in the sketch in order to make a place to put your finger to pull coins out, but I could not find a tool to do this. Under the sketch tab, I tried both the trim and break features, but neither of these tools would break my circles. I got around this obstacle by deciding the extrude all 4 circles and create two holes: one on the middle where the coins will fit, and one partially in the side of each circle which would create a place for your finger to fit.

This is what it looked like when I followed the process described above. I made the hole in the center 1mm bigger than each respective coin which would give each hole a 2mm thick wall which I thought was sufficient enough to be stable while still leaving 1mm of room for the coins to fit. (I accidentally made the penny wall 1mm instead of 2mm, but I fixed this before creating the final product.)

After this step, all I had to do was rotate to the bottom and create a sketch of a rectangle 60x60mm which would act as a base for the coin holders. I then extruded the base 10mm in the opposite direction and used the join feature to join the 2 halves.

This is what that step looked like. I also used the fillet feature to round the edges a bit to make a more attractive base.

Here is the finished product:

The holders are 75mm deep which can hold at least 27 of each kind of coin.

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